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Design for Additive Manufacturing

Mechanical Monkey

A monkey that spins and climbs the trunk of a palm tree, a small-scoped project that utilizes a 3D printed print-in-place assembly.

Objective

Outcome

A mini project to leverage the unique ability of additive manufacturing to create print-in-place assemblies that allow for relative motion between components in a single manufacturing process.

A fun and functional desktop toy that uses a print-in-place lead screw mechanism to allow a monkey to spins up the trunk of a palm tree.

Inspiration

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I drew design inspiration from print-in-place C-clamps.

Tolerance Testing

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I printed several small-scale prototypes to test the ideal tolerance, and then incorporated this tolerance into the full-sized final design. 

Final Design

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Skills & Takeaways

  • Prototyping for tolerance testing

  • Design for additive manufacturing... print orientation and support placement matters! Design with these in mind.

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